Monday, April 30, 2012

Building a Tradeshow Booth - for Activeseam

The evolution of a successful tradeshow booth. Or How to build a cost effective trade show display.

Why this post? We found that  it cost dumb money to have someone produce a booth - So in the interest of democratizing the tradeshow development process, we're going to share with you a quick synopsis of how we built an ass-kicking 10X20 booth without breaking the bank.


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THE BACKSTORY -

After the success of the show in Mexico in March, we decided it was time to introduce Activeseam to the US market, and the opportunity was the Texprocess show produced by SPESA in Atlanta in April.

We had three weeks from the moment we made the decision - Nothing existed to display prior to this show.

Nate Murray was given the task of building from scratch a tradeshow booth designed to show off the new program, while supporting our legacy machines as well.

He also had 100% responsibility for booking the space, the hotels, and travel arrangements for three people.

Here's how we did it.

1. Sketch-up
It's free, and after three days or so of design work we landed on something we thought made sense.


2. IKEA
It's not free - but it's cheap. Here's what we used
A. the SLATTEN flooring @ .65/ft
This took about 90 minutes to put in the 10X20 space. It is a two man job...but when you're done, damn does it look good.
B. EXHIBIT for showing off machines and line cards
C. MOBIUS for portable tables

3. NEGOTIATE
Everything was negotiable (except IKEA and the plane tickets). We were able to adjust booth space price, the hotel price, the freight charges, the posters etc.

4. http://www.ultratruss.com/
These guys - who don't know that we're going to say really nice things about them - were helpful, quick and most importantly, they make a really nice product. Nate and I set it up in 20 minutes. It was a piece of cake. Push comes to shove - i'd call it essential. With all of the other problems you'll have at a show, having this remarkably well built/easy to assemble truss will be like that first chest full of cool fresh air after 10 hours on well over capacity 105 degree bus with busted half shut windows, shoulder to shoulder, non-stop, Guatamala city to Puebla. It will just feel nice.

5. POSTERS
Order them online - direct ship to the show.
Make twice as many as you need - order the retractable ones, and use them as wall backing to cover the back and sides of the booth. Yeah, it could have been tighter, and the zip ties weren't perfect- however for short money you get a versatile, reusable thing that is very easy to ship. I can't say enough about the stand-up 33"X80" posters. The booth space is always a little different than you expect, and these let you change the blocking of the booth while you're there to better handle traffic.

6. TIME
We blew it on time. Assume you need 6 hours to assemble the booth, and then double it. I think all told, it took two of us 8 hours to put this one up

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Get there a day early - and leave a day late. Expect that the union will exact a pound of flesh to deliver your stuff - DON'T PANIC. These are the things to let happen. There is no rational argument that will change the idiocy of union organized trade show organization.

Bring tools - but not too many! You need a screwgun, a hammer, an allen key, a rubber mallot and a couple of large screw drivers. You need Zip ties and lots of packing tape, shrink wrap and packing foam.

Remember velcro with an adhesive backing!

Pack Acrylic stands for Line Cards.

That's really it. With a few tools and the aforementioned display items you end up with:

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Friday, April 6, 2012

Exintex Mexico 2012

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Exintex Mexico 2012, a set on Flickr.

Some photos from the successful show in Mexico featuring ActiveSeam and Provedora Remco.

Thursday, January 26, 2012

the 2012 Merrow Product Catalog has shipped!

After many (many, many) hours of work the 2012 Marketing packages are headed out the door. Here's the announcement: 




...and the Letter from Nate:



After several months of work, it is my pleasure to present the 2012 series of Merrow catalogues and brochures, describing in detail the value and application of Merrow products.

This year we have created several types of material to help educate our customers about the wide variety of products offered.

1. A Product Catalogue showcasing our sewing machines, some accessories and service programs
2. Specific Application Brochures (the Active Seam brochure) highlighting niche markets
3. Product Family Brochures (the Needle Brochure) describing a group of products
4. Line Cards (all available online) listing every Merrow product in a one page printable format
5. Application Cards (all available online) that describe dozens of the most popular Merrow applications
6. The 2012 Stitch Book (available upon request) profiling 50 sewn Merrow samples

At Merrow we work hard to support our agents and customers, and this latest release of marketing material is one of many major initiatives planned in 2012 to increase the awareness of Merrow in the market place.

Everything available in this packet is also available online; in fact the website www.merrow.com contains a wealth of information and detail about all of these products and much much more.

We hope that Merrow will remain an important part of your business in 2012, and I expect that should you need any specific information about our products, you will contact me directly; I look forward to hearing from you soon.

Sincerely,
Nate Murray
Director of Marketing
Merrow Sewing Machine Co.

phone: 508.689.4095

Friday, November 18, 2011

Looper Bending - 19 Points

Looper Bending for Merrow Sewing Machines

Before installing and adjusting Merrow Loopers, please make sure you have a Merrow 30-10 Looper Bender.

NOTE: Loopers are designed to be bent only in the shank area.

1. Install the lower looper, pushing it all the way to the right.
2. Tighten the looper set screw securely against the flat spot on the looper shank.
3. Install a new needle into the Needle Carrier. (Be sure that the needle shank is all the way back against the carrier  stop pin. Tighten the needle carrier nut securely.
4. Turn the handwheel in the operating direction until the needle is at the bottom of its travel, and the looper is all the way to the left.
5. Continue to slowly turn the handwheel until the tip of the Lower Looper is positioned at the left edge of the needle. In this position, the tip of the looper should firmly touch the needle without deflecting it. The tip of the looper should be positioned one-sixteenth of an inch above the top of the needle eye.
6.To make this adjustment fist use side C of the Looper Bender and bend the looper UP or DOWN
     NOTE: When bending the loopers always bend them slightly farther in the direction desired, then flex it back to the new position. Otherwise , in use, the looper is likely to gradually spring back to it’s original position.
7. Use side A of the Looper Bender and bend the looper so the tip makes a firm contact with the needle without deflecting it.
8. Install the Upper Looper into the Looper Carrier. Push it all the way into the carrier and tighten the set screw securely against the flat spot on the shank.
9. Turn the Hand Wheel until the Upper Looperis at it’s farthest position to the left.
10. Slowly turn the handwheel until the needle is just behind the upper looper.
11. The needle should pass as close to the Upper Looper blade as possible WITHOUT touching it, and, just to the right of the slot in the looper head
12. Use side A of the Looper Bender to bend the looper CLOSER of FARTHER away from the Needle.
13. Use side C of the Looper Bender to bend the looper UP or DOWN
14. When this adjustment is correct , turn the handwheel until the Upper Looperis all the way to the right.
15. Slowly rock the handwheel clockwise and counterclockwise.
16. On the up and down stroke, the top part of the slot in the Upper Loopershould pass jusst clear of the left end of the lower looper.
17. Use side C of the Looper Bender to bend the Upper Looper slightly UP or DOWN
18. Use side A of the Looper Bender to bend the Upper Looper slightly CLOSER or FARTHER AWAY from the bottom looper.
19. Finally turn the handwheel thought one full cycle and check to see that the loopers and needle are properly aligned to each other.



FOR MORE HELP PLEASE VISIT MERROW.COM, EMAIL SUPPORT@MERROW.COM OR CALL 508.689.4095. Merrow is located in Fall River, MA and has both a factory direct service program and more than 160 agents around the world.

Friday, October 21, 2011

Evolution of a Sewing Machine

The new flatlock assassins (the MB-4DFO ActiveSeam™ machines) on the cart before a stint at the testing station. Cams and cam shafts are already installed, and the feed system, needle carrier, and loopers will be fitted before the machines are run for sixteen hours non-stop. Next stop, customer sample rooms!









Monday, October 17, 2011

How a Sewing Machine is born

Ever wondered how a sewing machine is born.

It happens right here when the pretty little ladies come in from paint
- note the new blue MB-4DFO Hotness...

These frames will be inspected, and built up by the end of the week.

Anyone with a new MG-3U on order (or for those that have been waiting months...) we'll start shipping them friday.

 The first production of the Flatlock Assassin MB-4DFO, will be shipping to several sample rooms next week.



Friday, October 7, 2011

ActiveSeam™: A definition


The Merrow ActiveSeam™ is a exciting new flat seam, produced on the premier MB-4DFO industrial  sewing machine, creating the world’s first branded stitch.

The NEW Merrow ActiveSeam™ Flat Overlock is a simple to produce, more comfortable alternative to Flatlock stitching for active wear and athletic garments.

While it retains the flat profile of the flatlock stitch, the ActiveSeam™ represents an advancement in style and offers a diverse portfolio of widths and looks not before offered.  The two thread construction and simple production make it easier and more efficient to apply, translating to significant cost savings.

When considered together, the combination of application parity, improved wearability, and production simplicity imbue the ActiveSeam™ with significantly more value and marketability than generic flatlocking.

The MB-4DFO is purpose-built to sew the ActiveSeam™ on your material.  Merrow has been hand-building it’s cam-driven sewing machines since 1838, and our Stitch Lab™ configures each MB-4DFO to sew on your material before it’s shipped to your production facility.


Tuesday, August 23, 2011

Merrow For Geotextiles - An Increasingly popular application



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  • Locked Stitch for Porous Material [70-D3B-2 LS]
  • Gap Stitch for Thick Material [70-D3B-2 G]
  • Heavy Duty for Dense High Pile [COMING SOON!]
  • Rolled Edge for Loose Weave [72-D3B-2 R]
  • Automated Butted Seam for Wide Material [70-D3B-2 RAIL]
  • Advanced Butted Seam with Material Control [72-D3B-2]

For more information, contact Fred Duarte at fduarte@merrow.com

Monday, August 22, 2011

Merrow Butt Seaming Machines - wovens, non wovens and knits



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  • 1 or 2 Thread Sewing
  • Flat or Rolled Seams
  • Wet or Dry Environments
  • Table or Railway Mountable
  • Locked or Removable Stitch
  • 3/8" or 5/8" Stitch Width
  • Woven, Knit, Non-Woven, or High Pile Seaming

For more information, contact Fred Duarte at fduarte@merrow.com
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Merrow Seaming Solutions for Foam Cushions



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Merrow’s rail-mounted, high pile machine is used by some of the largest companies in the automotive and home furnishing industries to join cushioning material for seats and furniture. The stitch lays exceptionally flat without lapping or bunching and is imperceptible when covered, allowing smaller scraps to be joined into one useful piece.
For more information, contact Fred Duarte at fduarte@merrow.com

MERROW FACTORY SEWING MACHINE SERVICE!


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1. Merrow will send a certified safe packaging box to you or directly to your customer.
2. Machine is sent to the Merrow Factory drained of oil (FREE OF CHARGE!)
3. Merrow technicians completely disassemble, clean, and service your machine (*see above for list of standard parts that are replaced)
4. We send your machine back to you as good as new in 7 BUSINESS DAYS
For more information, contact Fred Duarte at fduarte@merrow.com




Saturday, July 30, 2011

Project Runway & Merrow

Yesterday this clip made it into the Merrow offices... Michael Kors commenting on a designers sewing skills on Project Runway. So how does one tell if an upcoming designer is sewing perfectly... One looks at the Merrow Stitch: EDIT: UPDATE --> THE PROJECT RUNWAY VIDEO WAS TAKEN DOWN so it goes. Michael Kors giveth (an endorsement) and the TV Gods taketh away our moment in the sun. Well until its posted on hulu and we can screen grab it, you'll have to take our word for it!

Thursday, June 30, 2011

...and the hits just keep on coming!



We've been shipping a lot of inventory as a result of the end of our fiscal year thanks to the hard work put in by Fred and all of our dealers. Here are a couple of pictures of the last shipments to go out before we close down for inventory - there are 70-D3B-2's, CNP's, and Raven Tables on those pallets!



Tuesday, June 28, 2011

We're Hiring!

Starting this month we're opening three positions:

Inside Sales
Purchasing
Engineering



It's going to be a great year!

Stitch Samples....

And every once in a while our sample room gets infiltrated by the Weimaraner -- fortunately we usually know where to find him -- in the High Pile Samples


Thursday, June 16, 2011

Seaming Paint Rollers with the Merrow High Pile Machine









In case you were wondering how paint rollers get their shape, they're sewn into tubes by Merrow machines. The Merrow 70-D3B-2 HP is a Merrow butted seam machine that is used to join the edges of the material, creating the tube that then slides onto the roller. The 70-D3B-2 HP (for high pile) is specifically set up to handle thicker material and can be mounted to a automated railway, making it perfect for difficult, high volume applications such as this.