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Thursday, June 15, 2017
Stay Up-to-Date with Merrow
Tuesday, May 30, 2017
Merrow ActiveSeam 2.0: Six Variations of the MB-4DFO-2 Machine
Several publications have recently written about the MB-4DFO-2.5 ActiveSeam for medical compression, a part of the ActiveSeam 2.0 series platform. From performance apparel to medical compression, ActiveSeam improves product performance and leads the industry as the first branded marketable stitch, bringing purpose-built stitching and improved garment construction from the sewing floor to the point of sale.
What is the ActiveSeam 2.0 series platform?
The ActiveSeam 2.0 series platform is driven by Merrow's MB-4DFO-2 series machines. The MB-4DFO-2 machines accommodate a wide variety of needles and feed eccentrics, including two different needle plates and up to six different needle sizes. There are currently six distinct versions of the MB-4DFO-2 machine, allowing users to work on projects with a multitude of variations, from lightweight to heavyweight material, or from general to specialized applications.
MB-4DFO 2.1 - for lightweight knits
MB-4DFO 2.2 - for midweight knits, including rip-stop nylon, outer layers, lightweight fleece, or upholstery
MB-4DFO 2.3 - for mid to heavy-weight material, specifically footwear, including mesh
MB-4DFO 2.4 - with a wider slim, comfort, and infused stitch for knits or industrial fabrics
MB-4DFO 2.5 - for medical and compression garments
MB-4DFO 2.7 - for high lift/high pile materials
- When compared to a 6-thread flatlock seam with identical thread, fabric, and SPI, Merrow ActiveSeam 2 & 3-thread seams proved to be more than 30% stronger and had the ability to stretch (linear travel) 100% further
- With twice the stretch built into the seam and a flat profile, ActiveSeam garments are extraordinarily comfortable and do not restrict athletic movement
- ActiveSeam 2.0 accommodates a wide variety of needles and feed eccentrics, including two different needle plates and up to six different needle sizes
- The MB-4DFO-2 machines have also been shown to increase production speed: "...we just finished a time study and 'Mrs. Betty Blue' [MB-4DFO-2] has cut our production time almost in half." - Kate Sauls, Livell Co.
With ActiveSeam 2.0, the possibilities are truly endless!
- ActiveSeam’s 3D Infused stitch allows users to add design without sacrificing function
- ActiveSeam is almost undetectable when applied next to skin
- With more stretch built into the seam, the garment can be designed to fit the human body better without restricting athletic movement
What can ActiveSeam by Merrow do for YOU?
Medical Compression
Neoprene Fabrics
Athletic Apparel
Men's & Women's Apparel
HAVE A DESIGN LAB AND WANT TO SEE
WHAT Merrow CAN DO FOR YOU?
Merrow has an Education and Designer Discount Program,
contact us to find out more.
LOOKING TO USE ActiveSeam
TO IMPROVE YOUR PRODUCTS?
Merrow offers in-house, hands-on training, check out our
new training dates for 2017.
WANT TO LEARN MORE ABOUT
Merrow OR ActiveSeam?
Visit our ActiveSeam Website.
Any other questions?
Feel free to email us for more information: alex.s@merrow.com
Friday, March 31, 2017
Improve Your Stitch With ActiveSeam Training
ActiveSeam, the ONLY branded stitch created by Merrow's own MB-4DFO, has already begun to revolutionize the fashion and medical garments industry. As we continue to expand its varied application and use with the ActiveSeam 2.0 Platform, we'd like to offer a FREE asset to folks interested in learning more about the MB-4DFO or Activeseam:
The Merrow MB-4DFO-2 ActiveSeam Training and Workshop!
Join us at the Merrow Factory in Fall River, MA for a hands-on, skill-building experience. Bring your own material and/or thread, any questions you might have, and be ready to tell us about your application! This workshop is a designer's dream, offering exclusive time with Merrow's team of experts and giving you complete control of your stitch's aesthetic. There are four primary goals of the ActiveSeam level 1 certification training:
- To understand and practice basic machine maintenance.
- To achieve and adjust the Infused, Comfort, and Slim ActiveSeam stitches.
- To sew on a wide variety of material types.
- To understand the capability and versatility of Merrow's complete line of MB-Class ActiveSeam machines.
During this training, you'll be given a comprehensive overview of the MB-4DFO-2 platform, including mechanical and functional ActiveSeam improvements. You will also learn basic machine maintenance including:
- Replacing needles, needle carrier assembly, needle plate, loopers, looper setting (bending), feed dog adjustment, upper and lower cutters, lubrication, cleaning oil filter, gasket, needle carrier adjustment, and more.
Reserve My Seat Now!
You will leave the training confident that you've worked through any issues and feeling equipped to handle any future difficulties you might encounter thanks to our personalized and solution-oriented approach to training!
Reserve My Seat Now!
Reserve My Seat Now!
This opportunity is extremely beneficial to anyone who has interest in the MB-Class machines or wants to learn more about Merrow's application-specific solutions. Merrow dealers in particular will find it especially advantageous, as we do provide a certificate of completion upon finishing the two-day training.
Don't miss out on this FREE, AMAZING opportunity to increase your knowledge and skills. Sign up today!
Upcoming Training Dates:
- May 4th & 5th
- July 13th & 14th
- October 5th & 6th
Meet your Merrow Master Technicians:
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| Manny & Lev, Merrow Master Technicians |
Upcoming Training Dates:
May 4th & 5th
July 13th & 14th
October 5th & 6th
Thursday, March 16, 2017
NEW: Compact Professional Sewing Table by Merrow
The MERROW HELMSMAN TABLE is a compact professional sewing table, designed to be the most efficient, reliable, and portable table for all sewing solutions. Both ergonomically-friendly and highly transportable, this unique table is the best of both worlds.
- Adjustable table height-- sit or stand while sewing!
- Locking casters available in 2-1/2" or 4"
- Wooden top available in pre-drilled or flat top-- accommodates ALL machine types!
- 7 color options to fit any style!
The HELMSMAN SEWING TABLE by Merrow is the narrowest table on the market, boasting a 24" x 20" work surface. The top is comprised of versatile industrial wood with a laminated top and is rated to support 300 lbs. The height is fully adjustable, allowing for easy adaptation to various applications. The z-leg frame is seated atop four swivel locking casters, which make it extremely maneuverable. The table is lightweight, durable, and easy to assemble, making it the ideal table for any location-- from industrial production to home sewing.
The HELMSMAN SEWING TABLE can be used with an air, clutch, or servo motor. Additional configurations for wet environments are available. While it come standard with 2-1/2 inch rolling casters that are ideal for clean, flat workplaces, it can also be upgraded to include 4-inch casters. This upgrade is strongly recommended for any location where the table will encounter obstacles or uneven surfaces. The 4-inch wheels glide easily over obstacles and are less likely to become wrapped in discarded thread, material, and/or debris. They are available in four colors: grey, red, maroon, or blue.
Thursday, March 9, 2017
Join Knits and Non-Woven Materials with the Merrow High-Speed Sewing Machine Line -- for Wet and Dry Environments
Merrow's 71-Class machines are designed and built to be the world's most durable sewing solutions for butt seaming, knitting facilities, and any moisture-rich seaming environment. They come in three variations: the 71-1D-2 model, the 71-1D-2 CNP model, and 71-1D-7 CNP model. Both of the CNP models are entirely nickel plated, protecting the machines from corrosion and rust, even in wet or saturated environments. There are no other machines in the world that can stand up to wet environments like the 71-1D-2 CNP and 71-1D-7 CNP can. However, if that's not a concern, the 71-1D-2 is painted (rather than nickel plated) and is the top-of-the-line solution for dry seaming environments.
All our 71-Class Models are incredibly durable and easy to service. They do not recirculate oil, preventing the internal buildup of particulates that commonly causes machine failure in self-oiling machines. This gives the 17-1D a distinct advantage over converted overlock machines, ensuring your processes will continue running smoothly without fears of machine OR stitch failure.
Additionally, all 71-Class models have specifically milled cam grooves that allow consistent, uninterrupted sewing at up to 4000 RPM. That is a substantial difference in speed when compared to RPM speeds of other machines commonly used in seaming facilities. The evidence is overwhelming: from their unparalleled durability to the significant impact these machines have on increasing overall speed of production, there is simply no match for the 71-1D.
Why buy machines that cannot withstand the rigors of production? The 71-Class models can literally run forever, even in harsh environments where most machines will stop working in mere weeks or months. Invest in a machine that will provide quality stitching for years to come.
Purchase the 71-Class Merrow for your factory today!
Wednesday, March 8, 2017
Merrow: A Name With Value
Not many companies can boast 179 years of quality manufacturing-- but Merrow can.
The Merrow name represents quality and longevity. From the "merrowed" edge to overlock stitching, we lead the way in innovation and creative solutions for every industry from fashion to textiles. Choosing to use Merrow machines adds tangible value to your product, so isn't that something you'd definitely want your customers to know?
We've got a solution. Link us in your blog or website, give us a shoutout on social media, or email us and we'll provide more information to help ensure people know you've got the best seams in the business. Let your customers know you care about quality-- because at the end of the day, that's why you choose Merrow machines for your products: because the stitch matters.
Got questions about how to link Merrow? Here are some helpful tips:
Link the Merrow Logo:
Download and publish the Merrow logo to use on your personal page!
STEP 1: DOWNLOAD: https://goo.gl/mGIvR0
STEP 2: Link Merrow URL: https://goo.gl/Bni1UA
Or paste the following html into your page directly:
<a href="http://www.merrow.com/?utm_source=Merrow&utm_medium=referral&utm_content=agent"> <img src="http://merrow-media.s3.amazonaws.com/general-http/merrowlogo_03.png" alt="merrow sewing machine logo" /></a>
TEXT LINKING
Directions for text linking:
STEP 1: On your site add the text: Learn More About the Merrow Sewing Machine Company
STEP 2: Select the words Merrow Sewing Machine Co. and create a link to: https://goo.gl/Bni1UA
Or paste the following html into your page directly:
<p> Learn More About the <a href="http://www.merrow.com/?utm_source=Merrow&utm_medium=referral&utm_content=agent">Merrow Sewing Machine Co.</a></p>
ADDITIONAL QUESTIONS?
Feel free to email us! We're happy to help.
Don't forget to follow us on social media!
FACEBOOK: https://www.facebook.com/MerrowSewingMachineCo/
INSTAGRAM: https://www.instagram.com/merrowmachine/
TWITTER: https://twitter.com/merrow_machine
Tuesday, March 7, 2017
RPS Manufacturing Solutions & Merrow's MG-3U
The Merrow Stories are pouring in! This story came via email from RPS Manufacturing Solutions in Wolfforth, Texas. In this video, you can see our Merrow MG-3U putting the finishing touches on a patch:
RPS Solutions have spent the last 25 years leading the development and delivery of products that make the workplace safer for the everyday person. Their products provide breathability in the harshest environments, industry-leading protection, regulated temperatures, and enhanced productivity for workers all over the world. They carry all types of uniforms for both warm and cold climates including coveralls, bibs, bomber jackets and parkas. And, if you need those uniforms customized with reflective striping, patches, embroidery, or any other kind of personalization, RPS Solutions has the capabilities to get it done fast, all under one roof!
"We love our Merrow machine, we started out making 200 patches a month but now produce over 5000 custom patches a month and are looking to expand even more….we look forward to buying a new machine very soon!"
- Sally Vento, RPS Manufacturing Solutions
We asked RPS a few questions about what role the MG-3U plays in their production and how Merrow has helped improve their product or production. "We apply name branding and custom logo branding on the spot, MTO [made to order]. No stocking or minimum order requirements." Merrow has enabled RPS to incorporate "a unique concept to personalizing work apparel" through "being able to customize and add names" for any order.
Do you have photos or videos of a Merrow in-action you'd like to submit to our Merrow Stories series? Send us a message and we'll send you a free t-shirt, it's THAT simple! Our favorite submissions will continue to be shared on our blog, so keep checking back for more!
Tuesday, February 28, 2017
The Stitch Matters: Sean's Merrow Story
This week, we started a campaign asking you to share your Merrow stories with us. We are proud to feature one of our first submissions from Sean, a lifelong Merrow mechanic:
"After I graduated college, I worked in a sweater factory and we were using Merrows from the 60's. I was a pattern maker but became a mechanic there. Loved working on them because they were designed with the mechanic and sewing operator in mind. Jumped ship to a thermal cut and sew plant, once again a pattern maker and a customer asked for a "rail road" hem. Top management was puzzled at the machine... my old friend the 2-thread Merrow. Fast forward a few years, I'm now a consultant/salesman in the sock and hosiery industry and flat seaming is all the rage. I've converted a few customers to Merrow and they have seen not only a better seam but it's so much faster and operator friendly. I've rebuilt so many of your [Merrow] machines, keep up the great work, the quality of craftsmanship has shown throughout the decades."
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| M-2DC (1973) set up by Sean for a hosiery customer |
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| Sean pulls parts from this "Merrow Graveyard" |
Are you interested in sharing your story?
Monday, February 20, 2017
End-to-End Solutions from Merrow
Curious about how Merrow's end-to-end solutions can help your production process? Here are just a few examples of our new machines and their unique applications to solve common production problems.
MERROW JNT E2E HIGH PILE SEWING MACHINE
A new sewing machine designed and built by Merrow to sew the thickest materials together. Start with up to 4" of pile or up to 1" compressed material (both layers) and end with material joined on a 5/8" wide seam.
MERROW 70-D3B-2 CNP NICKEL PLATED SEWING MACHINE FOR BUTT SEAMING
Designed to create 16MM (5/8") Stitch the 70-D3B-2 CNP is a completely nickel-plated sewing machine for butt seaming. It is ideal for wet or caustic sewing environments because it will not rust or corrode, making it the perfect machine for Dyeing and Finishing facilities.
Let Merrow Create Your Custom Seam Solution!
STEP 1: Send us your Material
We will customize and sew off your material on any of our continuous processing machines.
CONTACT MERROW FOR MORE INFORMATION ABOUT CUSTOM STITCH SAMPLES
phone: 508.689.4095
STEP 2: We will put you in contact with one of our 156 service providers in 85 countries
They will assist you with the purchase and installation of your new Merrow machine.
Merrow Genuine Spare Parts
BUILT TO LAST A LIFETIME
What's the best way to keep your Merrow machine leading the pack in performance and quality? By purchasing Merrow spare parts, of course!
You can depend on the parts Merrow provides as all genuine parts. Merrow maintains an inventory for almost all legacy machines (600 models) and ALL Parts are available for immediate purchase-- there's no need to wait!
In addition, all parts are machined to .001 tolerances and tested before shipping, so we guarantee you (and your machine!) will love the results.
What are you waiting for? Ensure the longevity of your Merrow machine and shop today!
Got a question? Email us today for more information!
Friday, February 17, 2017
Join the Movement: Introducing ActiveSeam 2.0
JOIN THE MOVEMENT:
Add value to your product with the only branded, technically-superior stitch.
INTRODUCE ActiveSeam 2.0 INTO YOUR PRODUCT TODAY!
From performance apparel to medical compression, ActiveSeam improves product performance and leads the industry as the first branded marketable stitch, bringing purpose-built stitching and improved garment construction from the sewing floor to the point of sale.
The ActiveSeam 2.0 platform is driven by Merrow's MB-4DFO-2 Series machines. The MB-4DFO-2 series platform accommodates a wide variety of needles and feed eccentrics, including two different needle plates and up to six different needle sizes. It also includes six distinct versions of the machine, allowing users to work on projects with a multitude of variations, from lightweight to heavyweight material, or from general to specialized applications.
MODEL VARIATIONS
MB-4DFO 2.1 - for lightweight knits
MB-4DFO 2.2 - for midweight knits, including rip-stop nylon, outer layers, lightweight fleece, or upholstery
MB-4DFO 2.3 - for mid to heavy-weight material, specifically footwear, including mesh
MB-4DFO 2.4 - with a wider slim, comfort, and infused stitch for knits or industrial fabrics
MB-4DFO 2.5 - for medical and compression garments
MB-4DFO 2.7 - for high lift/high pile materials
- When compared to a 6-thread flatlock seam with identical thread, fabric, and SPI, Merrow ActiveSeam 2 & 3-thread seams proved to be more than 30% stronger and had the ability to stretch (linear travel) 100% further
- With twice the stretch built into the seam, and a flat profile, Activeseam garments are extraordinarily comfortable and do not restrict athletic movement
- ActiveSeam 2.0 accommodates a wide variety of needles and feed eccentrics, including two different needle plates and up to six different needle sizes
- The MB-4DFO-2 machines have also been shown to increase production speed: "...we just finished a time study and 'Mrs. Betty Blue' [MB-4DFO-2] has cut our production time almost in half." - Kate Sauls, Livell Co.
With ActiveSeam 2.0, the possibilities are truly endless!
- ActiveSeam’s 3D Infused stitch allows users to add design without sacrificing function
- ActiveSeam is almost undetectable when applied next to skin
- With more stretch built into the seam, the garment can be designed to fit the human body better without restricting athletic movement
ActiveSeam is the future of seam and garment construction. Individuals or companies interested in learning more about ActiveSeam are encouraged to contact Merrow to have samples generated at the Merrow Stitch Lab. The Merrow Stitch Lab is an opportunity for individuals or companies to collaborate on the development of product in a unique and creative environment, connecting the designer to the factory and yielding practical, production-ready solutions for the construction of new products.
What can ActiveSeam by Merrow do for YOU?
Medical Compression
Neoprene Fabrics
Athletic Apparel
Men's & Women's Apparel
HAVE A DESIGN LAB AND WANT TO SEE
WHAT Merrow CAN DO FOR YOU?
Merrow has an Education and Designer Discount Program,
contact us to find out more.
LOOKING TO USE ActiveSeam
TO IMPROVE YOUR PRODUCTS?
Merrow offers in-house, hands-on training, check out our
new training dates for 2017.
WANT TO LEARN MORE ABOUT
Merrow OR ActiveSeam?
Visit our ActiveSeam Website.
Any other questions?
Feel free to email us for more information: alex.s@merrow.com
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